The shape of each mouthpiece is designed with extreme precision using Industrial Technology Center Okayama’s 3D Micro Measuring Machine (ZEISS). This has been an enormous success for our development. Such Technology ensures absolute consistency when designing the contour of each model.

We thoroughly researched the finest material of multiple kinds of brass at Okayama University Laboratory. We have sought to solve issues regarding intonation flaws using only the highest quality of brass available. We then chose the best acoustic balance and decided upon the weight of our mouthpieces. Volare has also avoided the use of hammering the model number and company seal onto our products. We have tried to avoid any metal-fatigue due to hammering and have adopted the use of laser-printing. This process has proved to be a great success.

We researched the effects of stress and endurance regarding embouchure in all registers and dynamics. Then we designed a special type of cutting called, “Triple−Edged Flat Construction,” for the ideal inner-rim shape. You will find this to be very comfortable to the embouchure while also reducing fatigue.

Volare mouthpieces are designed by a Micro Measuring Machine (ZEISS), but our craftsmen also understand the invaluable role of human-touch in the pursuit of excellence. Numerical values used in programming were replaced with human senses then the human senses were converted back to numerical values and applied to the machine. The cup, throat, bore and back bore cuttings are the most important part for producing the best sound and creating this is an arduous process when problems often seem invisible. But using the fine skill of our craftsmen, we can cut in precisely the right place according to their expertise and knowledge. We have often received feedback such as, “I have tried two mouthpieces which are the same model, but the sound is somehow different.” We have addressed such concerns according to the method above.

We also conducted wind-tunnel experiments at Shimane University Laboratory. As a result of these tests, we arrived at the best ratio in size between cup and shank. Much to our surprise, the outer design played a critical role in the results of the wind-tunnel experiment. Ultimately, these trials were a great success in aiding the development of airflow in every register and all dynamics.

The realization of quality which allows each artist to perform with ease and consistency is exactly what motivates and inspires the team at Volare. Volare is a crystallization of Japanese craftsmanship and ingenuity. Our products are made with the pride and spirit of Japan.